3D(Horizontal & Vertical) Series

What is LED Neon Flex?

Neon flex strip contains silicone neon and PU neon. Silicone neon is IP67, used indoor or outdoor. PU neon is IP68, used underwater.
Silicone Neon is made by adopting three-color silicone integrated extrusion shaping process, and its protection grade reaches up to IP67, featuring resistances to saline solutions, acid & alkali, corrosive gases, fire, and UV, applying to indoor and outdoor molding decoration, building outlines, city night scenes illuminating, and so forth for the sake of the effect of decorative lighting.
PU Neon is made by TPU U shape milky tube and filling with opal PU glue. Its protection grade reaches up to IP68, UV resistant, and saltwater resistant, used for underwater decorative lighting.

Why LED Neon Flex Lighting?

Durability

Safe

Decorative

Dimmable

Versatile

Easy-to-install

Bendable

High brightness

LED Neon Flex Lights Application

The applications of LED Neon Flex Lights are as follows:
1. Signage & Exhibit Lighting;
2. Building facades;
3. Cove lighting;
4. Retail displays;
5. Architectural lighting;
6. Marine Lighting;
7. Automobile Lighting;
8. Artwork Lighting;
9. Special Event Lighting;
10. Home Lighting

How to produce LED Neon Flex Lights?

The production process is divided into two main parts.

In the first part, the LED flexible strip is produced first, and the LED flexible strip is used as the light source for the neon lights. Please read “How To Produce LED Strip Lights?” if you need to know how to produce led strips in detail.

The second part is to add the silicone shell to the LED strip. There are two main ways to add the silicone shell. The first way is LED strip and silicone integrated extrusion. The second way is to produce the silicone tube first and then put the LED strip into the silicone tube manually.

LED strip and silicone integrated extrusion process

Step 1. Mixing silicone
Step 2. The extrusion process begins with installing rolling LED strips on the payoff frame. These LED strips are adjusted and sequenced using an adjustment table.
Step 3. The LED strip and silicone are then passed through the holes in the pre-assembled die, activating the operating button on the electronic control box, which starts the machine to wrap the silicone onto the LED strip.
Step 4. The machine extrudes the silicone-coated LED strip and passes it through the vulcanizing oven, where the product is gradually vulcanized and shaped. The temperature inside the oven is kept moderate to avoid burning the LED beads. After vulcanization, the led neon is put out by a tractor.